CATEGORIES
Contact Us
Chongqing Asia-China Automobile Sales Co.,Ltd
Tel:+86-23-67384101
Fax:+86-023-68606619
Email:international@sino-truck.com
Add:No.329, Changkai Road, Airport Industrial Park, Yubei Dist., Chongqing, China
Home > Knowledge > Content

Fast 16-speed transmission assembly steps

Source:

image

1.Thee special assembly for the transmission assembly is placed on the workbench.


 image

2. Make a “tooth” mark on the shaft teeth of the intermediate shaft.

(ie marking on the middle of the corresponding long tooth of the two "o" marks on the intermediate shaft)

image

Make a row of corresponding marking teeth on the intermediate shaft.

image                     

3. Load the spindle assembly with the four fork shaft assemblies into the tooling with the reverse side facing down. Install the small oil pipe, install a shaft assembly, and mark the “tooth” on the 180° corresponding position on the one-axis gear.

   image                        

4. Insert the left and right intermediate shaft assemblies so that the marked tooth grooves on the intermediate shaft are aligned with the marked teeth of the one-axis gear, and the toothed teeth are engaged with the marked intermediate shaft teeth. After assembly, lock the bolts on the lower part of the tooling and fix the intermediate shaft assembly.

Note: Place the grooved intermediate shaft assembly on your right hand side. Do not install the error.

   image                   

5. Check that the teeth are correct, and then hoist the transmission housing assembly and assemble the assembly on the tooling. Tighten the two connecting bolts of the tool and the housing diagonally.

Note: When assembling, pay attention to the holes on the housing to be aligned with the respective journals on the tooling.

image             

6. Assemble a bearing shaft and two intermediate shaft front bearings and bearing spacers. . Note: The front axle bearing spacer of the main box intermediate shaft is thin. The secondary bearing rear axle bearing spacer (thick) should not be misplaced.

  image          

7. Install a shaft bearing retaining ring, two intermediate shaft bearing retaining rings, and install the transmission filter.

image

8. Apply sealing silicone to the front end cover and apply sealant to the bolt. The oil pump installs the front end cover assembly at the corresponding position of the positive intermediate shaft.

image

9. Tighten the locking bolts (56-68N.m) on the end caps and apply a layer of grease to the inner wall of the cylinder and the outer ring of the piston.

image

10. Assemble the cylinder piston, locking bolt (95-115N.m) and cylinder head, and tighten the 4 locking bolts. (18-25N.m. The logo on the cylinder head is facing up).

 image                                      

11. Turn over the transmission assembly and remove the special tooling. Assemble two lube tubes.

image

12. Install the gasket, then assemble the assembled main shell and the clutch shell, and guide the assembly tubing with the guide rod.

 image    

13. Install 24 bolts of the main box housing and the clutch housing. Lay the transmission flat and prepare to assemble the sub-box.


Feedback
Chongqing Asia-China Automobile Sales Co.,Ltd
Copyright © Chongqing Asia-China Automobile Sales Co.,Ltd All Rights Reserved.